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Front bumper cover romoved. (sorry pics are gone, probably for good)

126K views 80 replies 46 participants last post by  Sandstone  
#1 · (Edited)
As promised i took pictures of my removal of the front bumper cover so here is the how to.

I wanted to find the best place to mount aftermarket tow hooks to an FDI, but it looks like the factory FDII tow hooks are the best bet and youll see why in the pics below.

1st youll need these tools to remove the bumper cover.

7mm socket and ratchet
7mm wrench
10mm socket
screw driver or panel removal tool (for push rivets)

Step 1 remove the 3 7mm screws on the wheel shroud in front of the front tire.

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Step 2 remove the push rivet on the inside of the wheel well. (top one on pic)

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step 3 remove the 2 push rivets on the bottom of the shroud that attach to the bumper cover.

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step 4 pull the shroud back to expose the inside of the bumber cover.

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Step 5 remove the 7mm bolt in the corner of the bumper cover connecting it to the fender. also remove the 2 larger push rivets you see in the same area. (second push rivet is behind metal piece to the right in picture)

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this is what the larger push rivets look like.

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repeat steps 1-5 on the other side.




step 6 romove the air intake upper piece by twisting the two plastic hand screws and remove.

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step 7 remove the 2 10mm bolts on the corners of the bumper cover were it meets the fenders under the hood(already removed in picture 1). and also remove the 5 plastic push rivets.

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step 8 underneith there is a clip that holds the bumper cover to the chasis. there should be 2 (mine only had one, yeah those cheap.... :mad: )

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step 9 pull upward on the top part of the bumper cover near the headlight with one hand and pull outward on the corner below the fender at the same time with the other. the bumper will slide forward. only pull it out a few inches at first and then twist the turn signal sockets out of the housings before removing the bumper completely.

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a view with no bumper cover.... :wow: p.s the wires hanging are for my aftermarket fog lights.

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#2 ·
and here is the reason i say the factory FDII tow hooks may be the best option. all of the holes are there. and the metal in the front bumper is very thin and probably not a good idea to attach tow hooks to.

front view of were factory tow hooks would be. you can also see the mounting holes in the bottom of the bumper

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a possible mounting hole from underneith the chasis

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the thin metal in the front bumper

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unused threaded hole in frame possibly for factory tow hooks?

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tell me what you think?
 
#5 ·
im planning to go to the chrysler dealer tomorrow and see if they can get the FDII tow hooks.

I was going to go custom because i thought the Chasis itself may be different from the FDI to FDII.

I decided to take it all apart and find out for sure. It was well worth it since i now know that the FDII tow hooks can be made to fit the FDI with little or no modification to the Chasis since the frame itself is already open for the hook to go into (possibly only drilling a hole or 2, or adding an aftermarket bolt to attach it). If my dealer can get the tow hooks i will be ordering and cutting the bumper very soon. :D
 
#6 ·
if it's still off, could you take a picture of the inside of the bumper cover?

Looking at your front end, it's going to be quite difficult to design an aftermarket steel tubular bumper like other Jeeps have. Just too much plastic...
 
#12 ·
Hmmmm,

I had the 'pry the center part out' but then they wouldn't go anywhere, so I ended up breaking the heads off and poking them all the way through. I'm obviously missing something, maybe patients! Perhaps a photo step by step would help.
 
#14 ·
Do you think maybe a drill hit to start, a reciprocating saw, and then a large coarse file to tidy up and make sure the holes end up with straight edges?

Will need some colour-matched paint to tidy up the cut edges, I think.
 
#15 ·
I'd make a rectangular hole into a piece of aluminum sheet with said drill and reciprocating saw (or get a machinist to mill a nice hole), and then I'd use this as a template to cut the bumper with an X-acto blade. Much less chance of screwing up.
 
#17 ·
I would tape the painted side with the blue painters tape (clean off any wax/bugs/etc first so the tape sticks well) then drill and hand saw it myself. I'd probably use a small hacksaw and take my time following just inside of the guide lines on the inside of the bumper. Staying to the inside of the guide will give you some wiggle room and a chance to straighten the edges with a file. Just go real slow to minimize any paint chipping/damage.
 
#19 ·
Thats what I like to see, great "how-to" I am impressed. Good to see someone getting down and dirty with their Patriot...Keep us posted on your progress...glad I have FDII, lol!!!
 
#21 ·
If you can, that would be awesome. I want to do the same thing with the tow hooks but just havn't had the time yet to play around with it. Thanks for the pics.
 
#23 ·
Hey schoat could you do me a huge favor? When you were removing the turn signals from the front bumper, did you only have to remove those 3 star shaped (triple square) screws and the turn signal came out?
 
#25 ·
I think the best way to cut the holes for tow hooks is tape off the area like mentioned before and drill out the corners. You don't want a square corner. Then I plan to use a dremel tool with a cutoff wheel. An exato knife will take forever and a recipercating saw will be too agressive. A dremel tool is small and easy to control. I also will use the black rubber door edge molding to go around the opening to hide any imperfections. I also plan on cutting the holes with the bumper still in place. There is nothing in the way and using the dremel and cutoff wheel I can take shallow passes until its cut through.
 
#32 ·
Could you please take some more detailed pictures of the Patroit without the fount bumper on it? Maby a few from the side would help. Also some detailed pictures of the bumper off of the car would be nice. I want to do some drawings in AutoCad for a new frount bumper design based off of the SEMA bumper and I have been too lazy to take my bumper off. Thank you.
 
#35 ·
Schoat,

Do you recall if the bumper is empty on the inside? I want to drill down into the top of the bumper, through the plastic into the metal to mount lights on the top of the bumper.

Do you know if there's anything inside the bumper (like an airbag sensor or it's filled with foam)?


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